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From Vision to Action: Leading the way in Sustainable Plastic Innovation

Our transformative journey began in March 2016, when we embarked on our partnership with Operation Clean Sweep (OCS). Through OCS, we have made significant strides in reducing plastic pellet loss and protecting our delicate ecosystems.  
 
Pioneering a Sustainable Journey 
Our partnership with OCS represents a strategic shift towards proactive sustainability. In line with the European Commission's efforts to combat microplastic pollution, this partnership is built on the belief that effective pellet containment requires a collective effort involving primary producers, converters, distributors, logistics partners, and recyclers. This collaborative approach lies at the heart of our commitment to making a difference in the battle against plastic pollution. 

Setting New Standards with OCS 
As a business, we have wholeheartedly embraced the Operation Clean Sweep Standard by implementing a comprehensive set of on-site measures meticulously designed to prevent and address pellet spills. This approach not only ensures compliance but also propels us beyond industry norms, solidifying our dedication to creating a cleaner and safer environment. 

Committing to OCS Principles 
Our commitment to OCS goes beyond mere corporate strategy—it is an ethos we share. By taking the OCS Member Pledge, we pledge to uphold the fundamental principles of the OCS Program. We extend this call to action to all our employees, recognising that everyone plays a pivotal role in achieving a collective goal of minimising pellet loss. 

A Global Movement 
Operation Clean Sweep goes beyond industry boundaries—it is a global movement that tackles the critical issue of plastic resin loss. 
We're proud to collaborate with OCS, joining more than 200 likeminded organisations in sharing success stories and best practices to reduce global plastic resin loss. 

Join Us in Pioneering Change 
Understanding the profound impact of preventing plastic resin loss on the well-being of our planet, we want to invite other businesses to join us in the Operation Clean Sweep mission. Be part of the movement towards zero pellet loss and contribute to a cleaner, healthier environment. Together, let's shape the future of sustainable plastics. 
 
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From Vision to Action: Leading the way in Sustainable Plastic Innovation
Our transformative journey began in March 2016, when we embarked on our partnership with Operation Clean Sweep (OCS). Through OCS, we have made significant strides in reducing plastic pellet loss and protecting our delicate ecosystems.  
 
Pioneering a Sustainable Journey 
Our partnership with OCS represents a strategic shift towards proactive sustainability. In line with the European Commission's efforts to combat microplastic pollution, this partnership is built on the belief that effective pellet containment requires a collective effort involving primary producers, converters, distributors, logistics partners, and recyclers. This collaborative approach lies at the heart of our commitment to making a difference in the battle against plastic pollution. 

Setting New Standards with OCS 
As a business, we have wholeheartedly embraced the Operation Clean Sweep Standard by implementing a comprehensive set of on-site measures meticulously designed to prevent and address pellet spills. This approach not only ensures compliance but also propels us beyond industry norms, solidifying our dedication to creating a cleaner and safer environment. 

Committing to OCS Principles 
Our commitment to OCS goes beyond mere corporate strategy—it is an ethos we share. By taking the OCS Member Pledge, we pledge to uphold the fundamental principles of the OCS Program. We extend this call to action to all our employees, recognising that everyone plays a pivotal role in achieving a collective goal of minimising pellet loss. 

A Global Movement 
Operation Clean Sweep goes beyond industry boundaries—it is a global movement that tackles the critical issue of plastic resin loss. 
We're proud to collaborate with OCS, joining more than 200 likeminded organisations in sharing success stories and best practices to reduce global plastic resin loss. 

Join Us in Pioneering Change 
Understanding the profound impact of preventing plastic resin loss on the well-being of our planet, we want to invite other businesses to join us in the Operation Clean Sweep mission. Be part of the movement towards zero pellet loss and contribute to a cleaner, healthier environment. Together, let's shape the future of sustainable plastics. 
 

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Crafting Sustainability: Tips for a Circular Economy
As we kick off the New Year, let's dive into the world of sustainable recycling and explore how we can all contribute to a circular economy in 2024. 
  1. Sort with Purpose: Begin your recycling journey by sorting materials with precision. Each piece plays a vital role in creating a cleaner, more efficient recycling process. 
  2. Maintain the cleanliness of recyclables: Thoroughly clean items, especially PP, PE, ABS, and PC products. This ensures that the recycled polymers are ready for a new life.
  3. Stay informed: Familiarise yourself with local recycling guidelines. Knowing what can be recycled in your community maximizes your positive impact. 
  4. Set Sustainable Goals: Make sustainability a core objective for your 2024 projects. Aiming for greener practices creates a positive impact on the environment.
  5. Collaborate for Success: Consider partnerships that align with sustainable practices. Collaborating with organisations that champion recycled polymers can easily integrate eco-friendly solutions. 
  6. Innovate Responsibly: Stay ahead by embracing innovations in recycled polymer technology. Equip yourself with the latest in sustainable manufacturing and lead the way in your industry. 
  7. Reduce and Reuse: Incorporate a mindset of reducing waste and reusing materials whenever possible. By minimising consumption and extending the lifespan of products, we can further contribute to the circular economy. 
  8. Educate Others: Share your knowledge and educate others about the benefits of sustainable recycling and the importance of the circular economy. Encourage friends, family, and colleagues to join the movement and make small changes in their own lives. 
  9. Support Local Initiatives: Get involved in local recycling and sustainability initiatives. Support organisations, businesses, and projects that are working towards creating a more sustainable future in your community. 
  10. Spread Awareness Online: Utilize social media platforms and other online channels to spread awareness about sustainable recycling practices and the circular economy. Share success stories, informative articles, and practical tips to inspire and engage a wider audience.  
As we sail through the currents of 2024, let's collectively steer toward a greener future. Embrace sustainable practices, explore the potential of recycled polymers, and make 2024 the year where every project contributes to a circular economy. 

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Unlocking the Luxus Advantage in Recycled Polymer Manufacturing: A Green Journey Begins
At Luxus, we don't just manufacture recycled polymers; we craft a sustainable legacy. If you’re wondering why our team should be your partner of choice when it comes to recycled polymer manufacturing, let's take a look at some of the reasons why.  

1. Our Commitment to Sustainability 

Picture this: a world where plastics not only serve their purpose but also contribute to a circular economy. It is our ambition to turn this vision into reality. Our dedication to sustainability is woven into the very fabric of our operations, throughout our departments, and in everything that we do. By specialising in thermoplastic compounds derived from recycled feedstocks, we don't just talk the talk; we walk the green walk. Your decision to choose Luxus is a pledge to minimise your environmental impact, making you and your business a steward of a greener planet. 

2. Where Every Batch Hits the Right Note 

Ever wondered what makes a recycled polymer truly exceptional? Well, a key aspect of this is the precision and consistency with which every single batch at our Compounding Division is produced. Here, it's not just about mixing; it's about bringing together state-of-the-art technology, industry-leading expertise and meticulous testing procedures. Our products don't just meet customer specifications; they exceed them. When you choose Luxus, you can be assured that the solution we create for you will hit exactly the right spot, every time. 

3. The Fusion of Innovation and Research 

Our commitment to innovation and research is not just a claim; it's a living, breathing reality within our cutting-edge Technical Development Centre. Here, ideas take flight, polymers evolve, and conceptual solutions become a reality. Luxus doesn't see barriers or challenges, we overcome them, so when you are working with our team, you know that we will provide you with the service you are looking for, now and into the future.  

4. Turning Plastic Scrap into Green Gold 

What if we told you that your plastic waste could be transformed into green gold? Just take a tour of our Recycling Division, where environmental responsibility takes centre stage, and we’ll show you how. We are taking a leading role in tackling the challenges of sustainable plastics management by transforming plastic scrap into multi-life, durable materials with endless potential. Choosing Luxus is rooted in choosing a partner who is committed to turning some of our key national environmental challenges into sustainable solutions. 

5. Industry Leadership 

Industry leadership is not just about our history; it's about our constant pursuit of meeting market demands head-on. Our legacy speaks volumes, but our focus on the future echoes louder. Choosing Luxus isn't just a one-off selection; it's the beginning of a journey with a team of partners who have the expertise and insight to drive a more sustainable future. We take our responsibility to the world around us seriously and use our voice loudly to draw attention to the challenges that we face now, to help mitigate them in the future. Your decision to work with Luxus isn't purely a commercial one; it's an invitation to join a movement—a movement towards a greener, more sustainable future. Talk to us today to found out more about how we can play our part in building this future together.  

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Recycled plastics to play a key role in combatting pollution

We are proud pioneers in sustainable innovation and polymer technology, and have been leading the way in cutting edge compounding and recycling capabilities since 1965. With this insight and perspective, we know all about the key role that recycled plastics have to play in combatting pollution for a more sustainable future, so we were delighted to see this excellent article from Plastic Recyclers Europe.

We’re proud to provide our customers with environmentally responsible options and solutions by recycling most plastics, and producing quality-assured, high performance polymer compounds for use in a variety of applications.
 
You can read more about our unrivalled expertise and state-of-the-art recycling and compounding capabilities right here on our website or, if you have particular requirements that we may be able to help you with, talk to our friendly team today on 01507 604941

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Colour Tone Masterbatch wins Queen’s Award for Enterprise: Innovation 2022!
We’re proud and delighted to share the news that Colour Tone Masterbatch Ltd, part of the Luxus Group, has been awarded the Queen’s Award for Enterprise: Innovation 2022. Find out more here.

The Queen’s Awards for Enterprise are the most prestigious awards for UK businesses, recognising and celebrating business excellence across the UK. Colour Tone has achieved this award through the development and implementation of our patented Near infrared (NIR) detectable black colourants, which enable the automatic sorting and therefore recycling of black post-consumer mixed plastics. To date it is estimated that this technology has diverted over 10,000 tonnes of plastic from landfill.
 
Simon Atterby, General Manager at Colour Tone Masterbatch ltd, said:
“We are incredibly proud to have received this prestigious award, which is a testament to the hard work and dedication of the whole team. The management of plastics is, without doubt, one of the greatest challenges we all face as we try to build a cleaner, greener future for the generations to come.”
 
Black plastic is mistakenly perceived by many consumers as a particular problem, due to it being regarded as single use and impossible to recycle. In fact, the polymer itself is perfectly recyclable, however, when coloured in a traditional way, it cannot be recognised by the near infra-red sorting equipment in post-consumer sorting facilities and thus is diverted to landfill. Colour Tone recognised this and, through an innovative approach, developed and patented a product, which allows brand owners to continue to colour as they wish (including black) but via a colouring technology that is optimised for post-consumer sorting, therefore allowing the product to be identified and thereby diverted from landfill and recycled; a sustainable solution for both black plastics and other products which would otherwise not have been sorted.
 
Tony Gaukroger, is one of the original founders of Colour Tone and creators of the NIR product, he said:
 
“We recognised that a fundamental part of tackling the challenge was developing technology that enabled the effective recycling of black plastic, so we applied our years of experience and insight and invested significant time and resources into making it happen. We look forward to continuing to play our part in driving innovation and applying our specialist knowledge to build a cleaner, brighter future for our industry.”
 
Colour Tone’s expertise in this area means that we can offer consultation to customers and help them to adopt more sustainable packaging solutions with reduced carbon footprint, whilst maintaining a competitive price.
 
If you would like to find out more about this achievement, or any other aspect of Colour Tone, including career opportunities, please visit: www.colourtonemasterbatch.co.uk.

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Odour Accelerator project: Developing and up-scaling odour-extracting technology for recycled polymers made from post-consumer waste
Of the UK’s 260,000 tonnes of post-consumer polypropylene waste, under 1% is recycled into high quality products (e.g. automotive applications). One of the main reasons for this is the fact that polymers retain odours from their previous applications (e.g. containers for food, sauces, detergents), which deems them unviable for use in the production of high value products.  

The Odour Accelerator project aims to upscale validated prototypes of processing technology to provide a cost-effective method for identifying odour and deodourising recycled polymers, which can then be implemented during the manufacture of higher value products. The technological concept was developed through a previous project funded by Innovate UK, which we are now working to upscale from our Laboratory prototype to our Compounding facility to allow full scale production of deodourised recycled polymer compounds.   

Project Outcomes  
• We’re delighted to say that we have installed a state-of-the-art, modified laboratory-scale extrusion line with vast flexibility of machine configuration for development of the process to be upscaled onto the larger production extrusion lines. 

• The project consortium has also designed and built bespoke processing technology, which has been validated through operational testing and analysis.   
 
• Laboratory trials for experimentation on the deodourising prototypes and their effectiveness have been carried out with very promising results, showing clear evidence of a reduction in odour causing VOC’s.  

Further scientific analysis of odours removed, and human sensory testing have been used to confirm the effectiveness of the process. 

Odour perception and removal is one of the key challenges in the arena of utilising recycled plastics, so we are committed to playing our part in finding a viable, long-term solution to allow higher applications to use recycled plastic rather than virgin polymer. 

Our sincere thanks to our funding body, Innovate UK and to our project partners, the University of LincolnMatrix Moulding Systems and IPL Global.

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